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A breakthrough in the future
How does the branch of PJSC "Sukhoi" Company live in Komsomolsk-on-Amur
Komsomolsk-on-Amur branch of PJSC "Company" Sukhoi "had a difficult but remarkable destiny. Born in unimaginable conditions, the plant has always been on the forefront of domestic industry. He continuously grew and developed, conquering more and more new peaks - from the very first aircraft to the fifth-generation winged cars.
Recent years have become a natural continuation of the heroic history and glorious traditions of the enterprise, in their significance comparable to the most important milestones in the history of the plant. Today, veterans are proud to recall 1980-e - the time when they put on the production of Su-27. The transition time from the third generation of combat vehicles to the fourth. Then, engineers and technologists, designers and workers, managers worked in the same bond, in a single labor rush. Then, putting all his experience and knowledge into the business, regardless of the cost of personal time, the Gagarinians fulfilled the task that gave the enterprise a perspective for several decades to come. It was a real labor feat.
Today, the staff of the branch of PJSC "Company Sukhoi" is making an equally significant breakthrough into the future, working immediately on the three most promising programs in the Russian aircraft industry: the construction of the Su-35S multipurpose fighter, the fifth generation T-50 aircraft, the modern civil aircraft Sukhoi Superjet 100.
The task of the present generation of aircraft builders is to do everything to ensure that these aircraft reliably enter the series, once again ensuring the stable future of the enterprise.
Airplane on the verge of fiction
Such reviews are invariably awarded to a prospective aviation complex of frontline aviation - the fifth-generation T-50 aircraft. Surprise, admiration, envy is caused by these perfect winged vehicles from experts, experts and spectators.
The program for creating the PAK FA dramatically changes the face of the plant. Especially for the production of a new combat vehicle, Sukhoi purchased modern high-tech equipment and test benches, and mastered new technologies. Among them - the wide use of modern composite materials, a noticeable increase in the share of titanium parts in the design of the aircraft, new approaches in conducting assembly and assembly work.
Today, the Komsomol aircraft builders face a difficult task: to prepare the enterprise for the serial production of the fifth-generation aircraft in tough terms. T-50 should become the base in the production of military aircraft at the plant, to make up the basic strength of the Russian Air Force for the coming decades.
Multifunctional and super maneuverable
What is the peculiarity of the last 15-20 years for the plant? Almost all the first experimental aircraft that are created in the OKB "Sukhoi", the Gagarinians learn in practice.
A classic option for a serial plant is the implementation of design documentation, the setting up of a practically finished, already tested sample for production. However, now the initial stage of work is not carried out in the Design Bureau, but immediately at the enterprise - the first prototypes, in close cooperation with the design bureau, are created in the workshops of KnAAZ.
This is both joy and pride, but also big additional problems: this is the difference of our time. Here, in Komsomolsk-on-Amur, the labor of our workers, technologists, engineers, designers is born, gains maturity, a new winged machine is put into mass production.
25 December 2015, Su-35S fighters from the 23 Fighter Regiment, which is stationed at Dzemgy aerodrome, for the first time entered combat duty. This is a very important, landmark moment, which means that the plane took place.
In 2016, it is planned to fulfill contractual obligations to the Ministry of Defense of the Russian Federation for the serial production of Su-35S aircraft, to supply Su-35 aircraft for export, as well as to manufacture fifth-generation T-50 prototype aircraft. The implementation of military and civil aviation programs allows the company to keep the load in 2016 at the level of last year.
Civil Aviation Industry
The development of a civil aviation program is an important activity of the Komsomolsk branch of PJSC “Company“ Sukhoi ”. The program to create a new model of regional airliners Sukhoi Superjet 100 started in the middle of the 2000-s. 26 September 2007 was held the official ceremony of rolling out the first flight of the instance, and six months later, on May 19 on 2008, the first SSJ 100 went up to the sky.
An ambitious project to organize the production of components of a civil airliner required a major reorganization of production. The branch has not yet built civil aircraft of this dimension. There was no necessary equipment - tightening presses, riveting machines, unique units for automatic docking of the fuselage compartments ...
In 2010, special production lines were created: for the manufacture of fuselage compartments and OChK (detachable part of the wing). In 2013, the factory workers reconstructed the production areas of the assembly shop No. 5. Unrecognizable changed shop assembly PTSH number 89. At the same time, the work in the workshop did not stop for a minute: in parallel with the fulfillment of planned tasks, there was a reconstruction of the premises, installation of new equipment, development of new technologies, and personnel training. This is a real labor feat of the workshop team.
Now the company continues to actively implement the program for the manufacture of components of the aircraft Sukhoi Superjet 100. In 2015, 19 aircraft sets were made, 2016 was planned for 20, and 2017 aircraft sets would be produced and delivered in 40. Gagarinists proved once again that they can do any tasks.
Not by number, but by skill
Sukhoi Company PJSC is one of the most dynamically developing in the Russian aviation industry. Production is constantly maintained at the most advanced level: the branch introduces new technological processes, allowing to reduce production time, develops modern materials, applies effective equipment for mechanical processing and aggregate assembly.
Today, the branch is implementing a number of federal targeted programs. A significant number of production facilities have been reconstructed and built. In the near future a new modern aluminum alloy processing shop will be put into operation. It will become one of the largest in the enterprise - in a single complex almost all the major machining industries will be assembled. In the process of construction - the galvanic coating shop meeting all the latest requirements, the delivery of which is planned for 2018 year.
Experts KnAAZ in conjunction with the OKB "Sukhoy" developed a radically new technology of bending pipes - new not only for the plant, but for the entire domestic aircraft industry. Refusal of welded joints of pipelines will allow to significantly improve the quality of products, to reduce labor and material costs.
The technology of ultrasonic cleaning has been introduced. The new technological process is aimed at reducing labor intensity and improving the quality of products, improving working conditions and environmental conditions in the shop. The possibilities of modern technology make it possible to significantly increase the efficiency of production, to achieve lower costs, to take practically according to Suvorov - not by number, but by skill.
A lot of work is carried out under the program of energy efficiency. Reconstruction of the high-voltage line of the main power supply is underway, the installation of a gas pipeline for connection of the shops to the gas-heated heating system is being completed, which will allow reducing energy costs and, most importantly, ensuring the required temperature conditions at workplaces in the winter.
In 2015, the volume of capital investments for KnAAZ amounted to 5,2 billion rubles, commissioning - at 2,4 billion rubles. In 2016, financing of technical re-equipment, reconstruction and construction is planned at the level of 962 million rubles.
The factory is strong professionals
Enterprise make frames. Professionals who can make any detail on a universal machine, and young people, who are many in the factory, are also important.
Gagarin people have made serious progress in training. If five years ago only a few could serve new equipment, today the profession of a machine operator with programmed control became mass.
Specialists who can work on modern equipment are trained according to the tested scheme "school - university - enterprise". The Small Aviation Faculty and the Rosmashklasses, established at the Komsomolsk-on-Amur State Technical University, is the first stage of the training program, which provides for a specialized pre-university training of future aircraft builders.
Graduates of the LFA and "Rosmashklassov" receive targeted directions for admission to KnAGTU (for budget places) with a factory scholarship (from 2500 to 4800 rubles depending on further academic performance).
Within the framework of interaction with KnAGTU in 2015, five laboratories for students and post-graduate students of the university were created and operate in the territory of KnAAZ.
Soon, on the basis of the Governor's Aircraft College, an Interregional Competence Center will be set up whose task will be to train specialists for high-tech industries throughout the Far East. The technical equipment of the Center is invested more than 500 million rubles.
We are able to work, we are able and relax
The company "Sukhoi" continues to support social objects of sport, health and culture that are important for the city - the sports complex "Smena", the Palace of Culture of Aircraft Builders, the recreation center "Shargol", the Park of Culture and Rest. Yu. A. Gagarin (together with the city administration). The cost of maintaining social facilities in 2015 amounted to more than 127 million rubles, in 2016, funding is planned at the same level.
The subsidiaries of PJSC "Sukhoi Company" are efficiently operating: LLC "ATP", LLC "MC Kedr", LLC "Hotel" Dzemgi ", NUS" Palace of Culture of Aircraft Builders ".
Caring for veterans and non-working pensioners who have dedicated their lives to aircraft manufacturing is an indispensable and indispensable part of Sukhoi’s social policy. The branch tries to do everything possible so that the elderly do not remain alone with their problems, needs, do not feel lonely.
The enterprise is also indifferent to the sports life of the city, traditionally supporting the football club "Smena". This year, Komsomol players won the championship of Russia in the second league of the zone "East".
Currently, the company "Sukhoi" is actively working to improve the living conditions of employees. Thanks to participation in the implementation of the resolution of the Khabarovsk Krai Government "On the procedure and conditions for the provision of state support for economy-class housing," a house was built at the intersection of Kalinin Street and Kopylov Avenue. 196 families of factory workers moved into new apartments. Now the company "Sukhoi" is working on the implementation of a second project of this type, but more large-scale: it is planned to build a new house on 850 apartments along the Dvortsovy lane. It will go on several lines, from 2016 to 2019 year. The first stone in the foundation of the new house will be laid in the autumn of this year.
The aviation industry has always been a kind of locomotive, which pulled the industry of the country. Komsomolsk-on-Amur branch of PJSC "Company Sukhoi" has a great future. Production programs - Su-35, T-50, Sukhoi Superjet 100 - are designed for a long-term perspective. Therefore, with good reason, the enterprise attracts energetic, promising, literate youth to the plant. Worthy wages, new equipment and technologies, modern working conditions, opportunities for career growth.